Through Selective Laser Sintering (SLS), rapid prototypes are produced from production materials. The parts typically have the highest strength. A CO2 laser sinters powdered material layer by layer to create a durable, solid object.

SLA is the most accurate and versatile rapid prototyping technology. SLA prototypes are constructed from a liquid photopolymer that is selectively cured using an ultraviolet laser. Due to the accuracy of this processreproduce fine details, SLA models are perfect for use as concept models, form-and-fit studies, functional testing, and as master patterns for a variety of molding techniques.

Injection molding is one of the most commonly-used plastic part manufacturing processes. It is suitable for production of parts from both thermoplastic and thermoset polymers.

Injection mold: A device used to form a solid product from molten material via the “injection molding” process. A standard injection mold consists of a stationary, or injection, side containing one or more cavities and a moving, or ejection, side.

A prototype is a conceptual model, a preliminary depiction of the ultimate intent or idea of a design. Prototypes tend to be incomplete models. They provide the basis for working out design ideas, testing assumptions, and obtaining feedback from users.

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Vacuum casting metal is a flexible and reliable casting process commonly used to generate prototypes and industrial parts. The process requires a high quality master model - this can be the finished industrial part itself, or a model created using stereolithography (generally the case for prototyping applications). Either way, it’s essential that the master model is of perfect quality in terms of both looks and dimensions, so that no flaws are transferred to the prototype/industrial part at the end of the process.

PD Models was happy to work with young British artist Stuart Sandford, to produce 10 limited edition six-inch vacuum casted statuettes, made to reproduce marble.

One significant driver of growth within the rapid prototyping industry is the continued development of personal healthcare products. Over 98% of hearing aids produced worldwide are now 3D printed, because of the significant savings in time, cost, and accuracy that comes from producing each unique model in this manner.

As demand for rapid prototyping grows in industries worldwide, technological advances in 3D printing, 3d printing rapid prototyping, CNC manufacturing, and other small-batch manufacturing practices are driving down both prices and production times.

When a new type of technology is developed, it often receives a lot of publicity as people speculate about its potential to become truly disruptive and have wide-reaching impact. However, the hype often outpaces the rate of technological progress—that is to say, disruptive potential exists, but for a number of reasons it may not be possible for it to be realised as soon as a new technology is invented.