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Overmold Rapid Tooling maker/supplier

Overmold Rapid Tooling maker/supplier

PROJECT – Fabricate low-volume tooling and deliver 30 overmold parts to client for testing using the same material that will be used in eventual high-volume production tooling.

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Custom production High precision mould processing injection molding in Shenzhen

Custom production High precision mould processing injection molding in Shenzhen

Injection Molding is one of the important process in rapid prototyping. There are many kinds of injection molding: PIM (Plastic Injection Molding), MIM (Metal Injection Molding) and GIM (Glass Injection Molding). However, the most common process we use is Plastic Injection Molding to make Plastic Products.

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What Is 3D Printing? How Does 3D Printing Work?

What Is 3D Printing? How Does 3D Printing Work?

3D printing, also called additive manufacturing, is a family of processes that produces objects by adding material in layers that correspond to successive cross-sections of a 3D model. Plastics and metal alloys are the most commonly used materials for 3D printing, but it can work on nearly anything—from concrete to living tissue.

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8 Things You Need to Know About Anodizing Aluminum

8 Things You Need to Know About Anodizing Aluminum

Anodizing is a method for changing the surface chemistry of metals and other substrates. It protects against corrosion, enhances aesthetic qualities, resists scratching and is one of the most durable surface finishes available. Anodizing can be done on a range of materials, but today let’s look at aluminum. These 8 questions will help to show why anodizing is a clever surface treatment that’s both practical and beautiful.

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Manufacturing Delays: Why Providing a Complete 3D Model Matters

Manufacturing Delays: Why Providing a Complete 3D Model Matters

Every day our team at Star Rapid receives a large number of 3D CAD files for new ideas and inventions. They arrive in different shapes, sizes and levels of complexity depending on what the customer needs made. But sometimes we’re unable to get to work straightaway for a couple of reasons.

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6 Early Inventions in the History of CNC Machining

6 Early Inventions in the History of CNC Machining

By tracing the history of these innovations we can follow the trends that led to the development of the first numerically controlled machines in the late 1940s and ultimately to the precise, high-speed multi-axis machining centers that we now use everyday for rapid prototyping and low-volume manufacturing.

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How is G-Code Used to Make CNC Machined Parts?

How is G-Code Used to Make CNC Machined Parts?

What is G-Code? G-code is a generic term for a programming language used to instruct a numerically-controlled machine tool. It controls all aspects of machine movement including spindle speed, the tool path, how fast to move and where to locate itself in a multi-axis space.

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Design Differences Between Plastic and Metal 3D Printing

Design Differences Between Plastic and Metal 3D Printing

A common misconception about 3D printing is that you can use the same CAD design for either plastic or metal. In reality, the processes are very different so design changes will be required. The type of modifications needed will depend on the type of metal 3D printing process being used. We will focus on powder bed fusion, which is what we use at Star Rapid.

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The Top 7 Methods For Forming Plastics

The Top 7 Methods For Forming Plastics

Plastic injection molding accounts for about 80% of the durable plastic items we find every day. Injection molding uses a mold or die made from aluminum or steel. The mold consists of a core side and a cavity side that is placed into a plastic injection molding machine. This machine heats the raw plastic resin pellets until they’re molten, injects them into the empty cavity of the mold under great pressure, and then opens to eject the finished part.

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How Clamping Pressure Impacts Your Injected Molded Parts

How Clamping Pressure Impacts Your Injected Molded Parts

Getting the best results from plastic injection molding requires that the process control engineer carefully balances several related variables when setting up the machine. One of these variables is clamping pressure.

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The Ten Most Popular Plastic Injection Molding Materials

The Ten Most Popular Plastic Injection Molding Materials

One of the most important aspects of any product development project using plastic injection molding is choosing the right material, as it directly affects the molding operation and also the part performance. There are thousands of plastic materials available in the market. So, how do you make sure you select the right one?

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How Pressure Affects Your Plastic Injection Molded Parts

How Pressure Affects Your Plastic Injection Molded Parts

There are many types of pressure involved when making a plastic injection molded part. We’ve explained the importance of clamping pressure, so now let’s look at injection, holding and back pressure. It’s important for a product developer to understand how these forces work together and ultimately how balancing these forces affects part quality, pieces per hour and your product cost.

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